Turnkey Custom
Spray & Wrap Insulation Lines

From factory planning to production — we handle everything.

Factory Planning Solution Design Equipment Install Commissioning & Training After-sales Service

Why Spray & Wrap

vs traditional pipe-in-pipe pour method

Cost Advantages

PE raw material reduced 45%
PU raw material reduced 30%
Labor cost reduced 30%
Energy consumption reduced 20%

Process Advantages

Adjustable PE thickness

Jacket thickness adjustable, no die changes needed

Uniform PU density

Pour requires 130–150% overfill; spray & wrap fully controlled

No internal voids

Continuous spray eliminates gaps and voids

Crack-resistant jacket

Spiral wrap reduces stress, no cracking in cold climates

Three Product Lines

Choose by pipe type, diameter, and output. All lines delivered turnkey.

30+ lines delivered since 2014

Clients include pipeline groups, energy companies, and insulation manufacturers

Equipment delivered to 10+ cities, DN800–DN1800, multiple lines running stably for 10+ years.

View Full Delivery History
Year Client Line Model Qty
2014 江丰管道集团有限公司 DN1400 Single-Gun Continuous Spray & Wrap Line 1
2015 天津市津能管业有限公司 DN1400 Single-Gun Continuous Spray & Wrap Line 1
2015 河北洪浩管道制造集团 DN1600 Single-Gun Continuous Spray & Wrap Line 1
2016 河南洛阳三杰防腐保温建筑材料有限公司 DN1600 Single-Gun Continuous Spray & Wrap Line 1
2017 江丰管道集团有限公司 DN1400 Dual-Gun Continuous Spray & Wrap Line (Retrofit) 1
2017 浩联保温管业有限公司 DN1400 Dual-Gun Continuous Spray & Wrap Line 1
2018 北京华能保温工程有限公司 DN1400 Dual-Gun Continuous Spray & Wrap Line 1
2019 浩联保温管业有限公司 DN1600 Dual-Gun Continuous Spray & Wrap Line 1
2019 天津市宇刚保温建材有限公司 DN1600 Dual-Gun Continuous Spray & Wrap Line 1
2019 太原市热力实业有限公司 DN1400 Dual-Gun Continuous Spray & Wrap Line 1
2020 河北峰诚管道有限公司 DN1600 Dual-Gun Continuous Spray & Wrap Line 1
2020 江丰管道集团有限公司 DN1600 Dual-Gun Continuous Spray & Wrap Line 1
2020 济南星元保温防腐工程有限公司 DN1600 Dual-Gun Continuous Spray & Wrap Line 2
2021 新疆绿赛集团有限公司 DN1600 Dual-Gun Continuous Spray & Wrap Line 1
2021 天津市宇刚保温建材有限公司 DN1600 Multi-Function Dual-Gun Spray & Wrap Line 1
2021 河北康业管件有限公司 DN1600 Dual-Gun Continuous Spray & Wrap Line 1
2022 河北鑫瑞德管道设备有限公司 DN1600 Dual-Gun Continuous Spray & Wrap Line 1
2022 北京华能保温工程有限公司 DN1600 Multi-Function Dual-Gun Spray & Wrap Line 2
2022 河南洛阳三杰防腐保温建筑材料有限公司 DN1800 Skid-Mounted Dual-Gun Spray & Wrap Line 1
2022 山东禹王管业有限公司 DN1800 Dual-Gun Continuous Spray & Wrap Line 1
2023 山东永玉管道有限公司 DN1800 Dual-Gun Continuous Spray & Wrap Line 1
2023 浩联保温管业有限公司 DN1800 Skid-Mounted Multi-Function Dual-Gun Spray & Wrap Line 1
2024 天津市意利达防腐保温工程有限公司 DN1800 Multi-Function Dual-Gun Spray & Wrap Line 1
2024 新疆绿赛集团有限公司 DN800 Continuous Spray & Wrap Line 1
2024 河北敬业精密制管有限公司 DN1800 Multi-Function Dual-Gun Spray & Wrap Line 1
2025 榆林高新和榆新材料有限公司 DN1800 Multi-Function Dual-Gun Spray & Wrap Line 1

Industry Technology Leadership

2 invention patents · 20+ utility patents · National High-Tech Enterprise · Specialized SME

9 Industry Firsts

01

First to develop continuous spray & wrap production lines

02

First DN1400 continuous spray & wrap line commissioned

03

First DN1600 continuous spray & wrap line commissioned

04

First DN1400 dual-gun spray & wrap line commissioned

05

First DN1600 dual-gun spray & wrap line commissioned

06

First DN1600 multi-function dual-gun line (spiral + ductile iron)

07

First DN1800 multi-function dual-gun line (spiral + ductile iron)

08

First DN1600 spray & wrap insulated pipe

09

First DN1800 ductile iron spray & wrap insulated pipe

Patents

Variable-diameter PU spray & PE wrap insulated pipe line & process Invention · 2023
Processing equipment for PU spray & PE wrap insulated pipes Invention · 2023
Indoor skid-mounted PU spray & PE wrap line Utility Model · 2020
Continuous PU spray & PE wrap insulated pipe line Utility Model · 2019
PU insulated pipe spray thickness gauge Utility Model · 2019
Spray booth for PU spray & PE wrap line Utility Model · 2019
Continuous co-line spray & wrap pre-insulated pipe line Utility Model · 2018
Seamless PE elbow extrusion line Utility Model · 2017
View Full Patent List
Patent Name Year Type
Variable-diameter PU spray & PE wrap insulated pipe line & process 2023 Invention
Processing equipment for PU spray & PE wrap insulated pipes 2023 Invention
Indoor skid-mounted PU spray & PE wrap line 2020 Utility Model
Dual-plug capping machine for PU insulated pipe production 2020 Utility Model
Continuous PU spray & PE wrap insulated pipe line 2019 Utility Model
Hydraulic capping machine for direct-burial insulated pipes 2019 Utility Model
Crawler conveyor for direct-burial insulated pipes 2019 Utility Model
PU foaming machine for insulated pipe production 2019 Utility Model
Cutting saw for skid-mounted spray & wrap line 2019 Utility Model
Multi-function crawler pipe threading machine 2019 Utility Model
PU insulated pipe spray thickness gauge 2019 Utility Model
Spray booth for PU spray & PE wrap line 2019 Utility Model
Spray rotation device for PU insulated pipes 2019 Utility Model
Shot blasting machine with waste treatment for PU pipe line 2019 Utility Model
Outdoor skid-mounted PU spray & PE wrap line 2019 Utility Model
Continuous PU pour & PE wrap insulated pipe line 2018 Utility Model
Continuous co-line spray & wrap pre-insulated pipe line 2018 Utility Model
Rigid PU pre-insulated direct-burial pipe 2018 Utility Model
Seamless PE elbow extrusion line 2017 Utility Model
Crawler threading machine for PU direct-burial pipes 2017 Utility Model
Pipe transfer cart for rigid PU direct-burial pipes 2017 Utility Model

Tell us your pipe specs.
We'll design the line.

Diameter, insulation, daily output, factory dimensions — send us the details.

Request Quote